Here we are going to illustrate some common foam packaging types, so it can be much instructive for you to choose the right foam packaging solution for new products. The most frequently used foam material for protective packaging include EVA foam, EPE foam, PU foam, Cross-linked PE foam ( XPE foam & IXPE foam), EPS foam ect.. Also some of those foam materials can be possessed of enhanced properties by utilizing different fabrication techniques.
When you are in face of all these foam materials for a packaging solution, it could be evidently bewildering. Let’s go forward and learn more about them.
EVA Foam Packaging & EVA Foam Insert
Remember! When you are considering a foam packaging design, EVA foam could be your No.1 option!
EVA foam material is offered in various densities and colors, and this makes it a very common and popular foam material for custom foam packaging insert. For heavy products, we can use high density EVA foam sheets to fabricate custom foam inserts. High density EVA foam insert can provide better tensile strength and protective supporting for heavy goods. On the other hand, medium density and low-density EVA foam can be much suitable for products with light weight.
EVA Foam Insert – Feature & Benefit
EVA foam sheets are available in multiple colors and can be manufactured in even any colors within PMS color chart.
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Moisture, Water, Heat and Oil resistance
EVA foam are typically closed cell foam material which is good at resistance of moisture, water, heat, oil and other fluid. Those properties are vital for keeping and transporting your precious goods. By using EVA foam material, you will not have to worry kept products being affected by moisture and water. Also You could always find EVA foam used in many foam packaging products like EVA foam insert box, Jewelry foam insert, gift box foam insert, foam insert for tool box and so on.
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Consistent Cushioning Protection
As mentioned before, EVA foam is available in a wide range of densities from 33 kg/m³ to around 280 kg/m³. They are suitable for packing various weight of products by using different density foam. EVA foam insert is generally flexible and cushioning compared with hard and solid plastic material. EVA foam cut out packaging can provide excellent cushion protection for products kept within foam inserts.
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Easily Work With Various Foam Fabrication Processes
EVA foam can be fabricated by various fabrication techniques including custom steel die-cutting, compression punching, PSA lamination, CNC contouring cutting, hot wire cutting, foam thermoforming and so on. All these techniques can be quite helpful to achieve custom required foam packaging solutions such as foam pick and pluck, foam insert with holes and EVA foam cut out.
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Easily Work With Custom Printing
When you consider having custom printed foam packaging, EVA foam could be a right choice. Compared with cross-linked polyethylene foam or PU foam, EVA foam has a smooth surface which makes it quite suitable for custom printing requirements.
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Available In Various Colors For Better Product Presentation
EVA foam materials are molded foam buns and can be provided in a wide range of colors. When you are considering releasing a new product, colorful EVA foam insert can help provide impressive and professional product presentation. They can be made for a foam insert box in 2 or more different colors and could be more eye-catching.
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Laminated Velvet Available For Luxury Foam Insert
For some particular items like luxury goods, sometimes they indeed need foam cushioning insert for protection. They also have strict aesthetics requirements for product presentation. EVA foam packaging can be designed with soft and touchable velvet or felt. Velvet foam insert and foam insert tray are perfect to use for gift box, jewelry box, watch box and so on.
EVA Foam Insert – Difference From Other Foam Packaging
The EVA foam has smooth surface and is available in various colors including white, black, blue, red, gray, yellow etc.. They are also offered in various densities normally from 33 kg/m³ to around 280 kg/m³ in different firmness from 15 shore C to 80 shore C. They are suitable for most of general purpose foam packaging including foam case insert, EVA velvet foam insert, EVA tool box foam insert.
EPE Foam Insert – Low Cost Foam Packaging Solution
Expanded Polyethylene Foam also know EPE foam has been a very economical foam packaging material. Besides being made as EPE foam packaging, they are also working as foam packing sheet for cushioning protection. Considering this, they are the most basic foam packaging products.
You could find EPE foam in many packaging applications. White color is the standard color for EPE foam sheet that are frequently used as foam packing material. They could also be in black and pink color. Also you could note that pink EPE foam always has anti-static property. The pink color can make them stand out from standard white or black EPE foam.
EPE Foam Insert – Feature & Benefit
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Stable Foam Density and Lightweight
EPE foam material has consistent foam density ranging from 23 kg/m³ to 28 kg/m³. They are lightweight and cushioning foam material. This can be a good advantage that EPE foam packaging can save the total weight of cargo for shipment.
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Moisture and Water Resistance
Expanded Polyethylene foam has closed cell foam structure and they are non cross-linked Polyethylene foam. You could find them for applications such as floor underlay, foam packing sheet. When EPE foam used for foam packaging, they can also perform well on moisture and water resistance.
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Shock Absorption and Heat Insulation
Compared with EVA foam, EPE foam packaging can not outperform on durability. But EPE foam insert can perform better on heat resistance than EVA foam. They can also offer good basic impact absorption performance. EPE foam cut out packaging can ensure lightweight products safely for shipment.
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Low Cost Foam Packaging Solution
